Bare Overhead Conductor

The bare overhead conductor is a core component used to transmit electrical energy in overhead transmission lines. It is suspended in the air by poles and insulators and is used in the power transmission and distribution networks of power systems.
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Description

Product Description 

 

We are a professional manufacturer of bare overhead conductors, possessing advanced production processes and a rigorous quality control system, enabling us to provide you with a full range of bare overhead conductor products. Our products cover three main categories: bare conductors, insulated conductors, and new high-performance conductors, meeting the needs of various engineering applications.

product-540-540

 

Product Model 

 

Sorts

Common Models

Description and Product Composition

bare wire

LGJ-120/20

No insulation layer, relies on air for insulation

JL/G1A-400/35

JL/G1A is a national standard steel-cored aluminum stranded wire series.

overhead insulated conductors

JKYJ-1kV 1×185

JK: Overhead insulation; Y: Polyethylene; YJ: Cross-linked polyethylene; L: Aluminum core, no L indicates copper core; Numbers indicate voltage level and cross-sectional area.

JKLYJ-10kV 1×95

parallel bundled cables

BS0–JKLYJ-0.6/1 4×25

BS0: Parallel bundled; JKLYJ: Aluminum core cross-linked insulation; 4×25 indicates four cores, each core 25mm²

 

Product Feature

 

Our bare overhead conductors consistently lead the industry, actively exploring capacity expansion and energy-saving technologies. We help customers increase line capacity by replacing conductors with high-capacity ones, avoiding the high costs of building new transmission corridors. For complex outdoor environments, we have developed UV-resistant and weather-resistant "anti-aging" bare overhead conductors, significantly extending product lifespan. Simultaneously, we equip our bare overhead conductors with advanced anti-galling clamps, effectively reducing conductor sway under wind conditions and improving line operational stability. We also apply dynamic capacity expansion technology, combined with a conductor temperature monitoring system for real-time monitoring, to fully exploit the short-term overload capacity of the line.
 

Product Technical Parameters 

 

Nominal cross section
(mm)

Number of structural elements/diameter
(mm)

Calculation section
(mm)

Outer diameter
(mm)

Limiting DC resistance
(Ω/km)

Calculate breaking force
(N)

Calculate weight
(kg/km)

Minimum delivery length (m)

16

7/1.70

15.89

5.10

1.802

2340

43.5

4000

25

7/2.15

25.41

6.45

1.127

4355

69.6

3000

35

7/2.50

34.36

7.50

0.8332

5760

94.1

2000

50

7/3.00

49.48

9.00

0.5786

7930

135.5

1500

70

7/3.60

71.25

10.80

0.4018

10950

195.1

1250

95

7/4.16

95.14

12.48

0.3009

14450

260.5

1000

120

19/2.85

121.21

14.25

0.2373

19420

333.5

1500

150

19/3.15

148.07

15.75

0.1943

23310

407.4

1250

185

19/3.50

182.80

17.50

0.1574

28440

503.0

1000

210

19/3.75

209.85

18.75

0.1371

32260

577.4

1000

240

19/4.00

238.76

20.00

0.1205

36260

656.9

1000

300

37/3.20

297.57

22.40

0.09689

46850

820.4

1000

400

37/3.70

397.83

25.90

0.07247

61150

1097

1000

500

37/4.16

502.90

29.12

0.05733

76370

1387

1000

630

61/3.63

631.30

32.67

0.04577

91940

1744

800

800

61/4.10

805.36

36.90

0.03588

115900

2225

800

 

FAQ

 

How to select the appropriate bare overhead conductor on requirements?

  • Selecting suitable bare overhead conductors a comprehensive consideration of voltage level, environmental conditions, and technical and economic efficiency.
  • For distribution lines of 10kV and below, JKLYJ type overhead insulated conductors are preferred to improve safety in urban and densely populated areas. For 35kV–110kV transmission lines, LGJ type steel-cored aluminum stranded wire is recommended, balancing conductivity and mechanical strength. For 220kV and above ultra-high voltage systems, two- or four-split conductors are recommended to reduce corona loss.
  • From an environmental perspective: high-strength conductors should be selected in windy and heavy icing areas. Corrosion-resistant conductors should be used in coastal or industrially polluted areas. Lightweight, high-strength conductors are recommended for long-span sections to reduce sag.
  • Furthermore, selection requires verification of current carrying capacity, voltage drop, and mechanical strength. The cross-section should be optimized based on economic current density to balance initial investment and long-term operating costs.

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